ARES
The Melbourne Bionics Company

The knee fails in
forty milliseconds.

Most ACL ruptures in field sport happen without contact — a plant, a cut, a landing. ARES is a compression sleeve worn below the knee that reads limb motion and muscle activity together, and flags the mechanics that precede a rupture while the athlete is still on the pitch.

200 HzOrientation streamed per limb
≤4.5%Error vs. a gold-standard lab IMU
2Sensing modalities fused: motion + muscle
<200 msTarget feedback latency
An Australian Rules footballer running with the ball, wearing ARES compression sleeves on both lower legs
ARES in play — an athlete-specific sleeve carrying a standard electronics module on each leg.
Live system — try it

Pick a movement. Watch the knee.

The figure below is driven by the same biomechanical model our sleeves run today: the shin is measured, and the knee, thigh and ankle are reconstructed from it using the anatomy's own constraints. Every number on the right is computed from that model, not scripted.

Left Right Muscle active
ACL risk index
Inward knee collapse, peak
Peak knee flexion
Hamstring : quad ratio
Limb asymmetry
Select a movement to begin.

The limb reconstruction and activation model are the ones running on our hardware today. The movement inputs and the muscle traces are modelled for this demonstration rather than recorded from an athlete — see where we are today.

The thesis

Motion tells you the knee is in danger.
Muscle tells you whether it's protected.

Two athletes can cut with an identical knee angle and carry completely different risk. The difference is underneath the skin — whether the hamstrings fire hard enough, and early enough, to resist the forward pull the quadriceps puts on the tibia. One sensor cannot see both.

Inertial — what the limb did

Motion sensing on each shin

Inward knee collapse, flexion angle, limb speed and impact loading — the geometry of a dangerous position. Multiple sensors run at different sensitivities so a hard heel strike that overwhelms one is still captured cleanly by another.

Muscle — what the body did about it

Electrodes over each muscle belly

Hamstring-to-quadriceps balance and how quickly each muscle switches on — the protection that decides whether a dangerous position actually tears a ligament. Invisible to motion capture, and the reason ARES carries both.

Signal chain

How a step becomes a score.

A real sequence — each stage runs on the athlete, on the sleeve, or on the sideline.

  1. 01

    Capture

    Motion sensors and surface electrodes on each limb. The sensors themselves decide when a reading is ready, so timing comes from the hardware rather than from software guesswork — which is what keeps fast movements accurate.

    200 readings per second, per limb
  2. 02

    Reconstruct

    The sleeve turns raw motion into a drift-corrected limb orientation, referenced to the athlete's own standing posture captured when they put it on. From the shin alone, the body's own limits tell us what the knee and hip must be doing.

    Full leg position, relative to standing
  3. 03

    Predict

    An AI model reads the movement and muscle streams together, learning the build-up that leads to a dangerous landing or cut rather than judging each instant on its own. The pattern over time is what gives the warning.

    Sequence model over a rolling movement window
  4. 04

    Surface

    Risk lands on the ATHENA console as a per-athlete index with the limb, the movement and the contributing factor attached — so a strength coach sees which athlete, which leg, and why, in time to act.

    Wireless to the sideline · target under 200 ms
The garment

An athlete will only wear what they forget they're wearing.

Every design decision is constrained by one rule: it has to survive a match, and no athlete should be able to feel it while playing.

The sealed ARES electronics module, a rounded black unit with a status light strip
The module — sealed, and small enough to disappear into the sleeve.
Fabric

Compression holds the sensors still

Graduated compression presses the electrodes against skin and stops the sleeve migrating during play — where the sensor sits is what the data is worth. A grippy inner cuff keeps it from sliding down.

Electronics

Tucked behind the calf

A small sealed module drops into a hooded pocket behind the calf — away from impact, out of an opponent's way, and invisible under a sock. It clicks into the sleeve with a single connection, and a light strip shows charge and link at a glance.

Handling

On in seconds, boots still on

Athletes wrap and zip the sleeve on without taking their boots off. Left, right, front and the athlete's name are printed inside, so a rushed equipment manager cannot fit it the wrong way round.

The console

One screen the coaching staff actually watches.

ARES sleeves feed ATHENA — a live squad view where every athlete carries a risk index, and any athlete can be opened into an anatomical view showing which muscles are working and which structures are loaded.

Squad

Roster and pitch

Every athlete on the park with a live risk index, sorted so the ones that need attention rise to the top. Session modes cover normal training through to rehabilitation loading.

Athlete

Anatomical deep dive

A 3D model with per-muscle activity and per-ligament load — ACL, MCL, LCL, PCL, patellar tendon and Achilles — so a flag can be traced to the structure carrying it.

Integrity

Confidence, not just numbers

Dropouts, weak signal and low battery degrade the display honestly rather than quietly showing a stale figure. A metric nobody trusts is a metric nobody uses.

Where we are today

What is built, and what is next.

The vision above is the complete product. This is its honest status — the motion platform is measured and working, and the muscle-sensing and prediction layers are the work in front of us.

SubsystemStatusEvidence
Motion capture and fusion

Multi-sensor motion tracking per limb with on-sleeve orientation processing and wireless streaming

Validated Benchmarked against a SageMotion research sensor on the same limb: worst-case 4.5% error across all motion axes over a 199-second walking trial, correlation 0.85–0.96.
Limb reconstruction

Real-time 3D leg model and gait asymmetry metrics

Working The model driving the console above, running live from two sleeves — cadence, range of motion and a loading split between legs.
Garment

Compression sleeve, electrode carrier, sealed electronics module

In development Industrial design and construction resolved through to the material layers. Bonding the electrode carrier to compression fabric is the open question being tested.
Muscle sensing

Surface electrodes over the muscle bellies and the balance metrics they feed

In development Electrode placement and carrier are designed and moving into build; muscle signals have not yet been captured through the sleeve itself. This is the next hardware milestone.
AI risk model

Learns the movement pattern that precedes injury, from combined movement and muscle data

In development The approach follows published work on combined movement and muscle injury-risk prediction; training runs on the dataset the sleeves are being built to collect.
Prior art we are building on

Alzahrani, Aljohany & Alsirhani, “Real-time wearable biomechanics framework for sports injury prevention and rehabilitation optimization”, Scientific Reports (2025). A combined motion and muscle-sensing model across 50 athletes reported 92.3% accuracy, 90.5% recall and AUC 0.93 for injury-risk classification, with feedback in 188 ± 15 ms.

Those figures are the published result of that study, not ARES measurements. They are why we believe the approach works; proving it on our own hardware is the programme ahead.